Parque Empresarial Boroa P2A-4,
48340, Bizkaia
(+34) 944 20 98 77
info@acicae.es
Erreka, feel the safety
Erreka is a company organised into three autonomous business units that allow it to have a growing international presence. It is part of the MONDRAGON cooperative group, which is distinguished by its commitment to innovation, technological integration and sustainable development.
With more than 50 years of experience, Erreka has established itself as a benchmark company in the development of moulds and the manufacture of technical injected plastic parts. The company is proud to be a different organisation, with a soul and a vital force that has led us to be a benchmark for its clients.
Erreka has highly automated production facilities in Spain, the Czech Republic, Mexico and China. These facilities are equipped with plastic injection machines ranging from 15 to 400 tonnes, allowing the manufacture of complex parts and assemblies.
In Spain, Erreka has 3,500 square metres of facilities and 23 plastic injection machines. In the Czech Republic, the facilities cover 2,300 square metres with 19 injection machines. In Mexico, Erreka operates on 3,000 square meters with 39 injection machines, and in China, it has 500 square meters and 2 injection machines.
Erreka offers co-development services, mold design and construction, automation solutions and the injection of technical plastic parts. Featured products include products related to wiper systems, alternators, air conditioning, heating and cooling systems, exhaust gas recirculation systems, air induction systems, lighting systems, transmission and drive train systems, steering systems, locks, door handles and latches.
As a company, it maintains high quality standards and has various certifications, such as UNE-EN ISO 9001, UNE-EN ISO 14001, OHSAS 18001, and IATF 16949. These standards ensure quality and safety in all its processes and products. Erreka implements advanced quality assurance systems, supply chain management, and manufacturing technology resources to ensure customer satisfaction.
Erreka collaborates with important customers in the automotive sector, such as Valeo, Continental, Bosch, and many others. Direct collaboration with customers allows Erreka to define and develop plastics solutions for current or new products, ensuring 100% control of the characteristics with artificial vision systems.
ERREKA Plastics has more than 50 years of experience in advanced manufacturing technology, standing out in the injection of high-precision technical plastic parts. Its processes are designed to manufacture complex and highly demanding parts.
• Injection Molding: Production of high-precision technical parts.
• Insert Overmolding: Effective alternative to assemblies made with welding, adhesives or fasteners.
• Automatic Assembly: Automated solutions for the assembly and control of components.
• Ultrasonic Welding: Service with leak control and 100% traceability of products
To support all this activities we have the following systems
• MES (Manufacturing Execution System): Plant control software that connects all machines to the ERP, allowing the tracking of production orders, control of machine status and recording of injection parameters.
• Unit Traceability: Laser marking for economical traceability without maintenance or waste disposal costs.
• CAQ (Computer Aided Quality Control): Control of relevant product properties using computer systems.
• Automation Development: In-house team dedicated to the design and development of automation projects.
• Machine Vision System: Machine vision systems within manufacturing cells for validation of 100% of parts produced.
• Clean Room: 250 m² clean room with ISO 8.
• Metrology: Dimensional analysis and testing of products manufactured by plastic injection.
• ERP: Fully digitalized process from customer order to delivery of goods notes.
For Mold Design and Manufacturing:
• Diversified R&D Team: Specialized in thermoplastic injection, tool structures, machining and design.
• Autonomous Tool Workshops: Each production plant has technology to transform tools, including CNC, welding machines, erosion, cleaning and CAM.
• 100% Internal Maintenance: Facilities prepared to verify the status of the tools and keep them in the best conditions.
• Design for Manufacturing (DFM): Development of a DFM file to show the client the final design of the tool before manufacturing.
• Microstructures: Design and manufacturing capacity to achieve microstructural polymers for microfluidics1.
Main Systems and Components
Fluid Management System: Includes a variety of products used for fluid conduction and pipe connections within vehicles.
Quick Connectors: For engine and battery cooling systems of electric vehicles.
Flanges: Fixing and connection solutions between the vehicle and quick connectors.
Access System: Components used in doors, windows and trunks.
Door Locks: Complex housings, levers, gears and covers.
Door Handles: Technical housings, supports and internal structures.
Visibility System: Parts designed to improve vision while driving.
Windshield Wiper Components: Various shapes and components for windshield wipers.
Lighting Components: Housings for lighting systems.
Powertrain System: Parts designed for the circulation of fluids for the correct mechanical operation of the car.
EGR-EHR Components: Different types of assemblies and overmoldings for EGR systems.
Clutch Actuators: Highly complex parts with high roughness and internal hardness requirements.
Damping and Suspension System: Striker caps for suspension systems.
Comfort and Driving Assistance System: Parts located in steering systems.
Battery Packs for Electric Vehicles: Development and production of various functional components for electric vehicle batteries.
Our clients are TIER1 and TIER2 in the automotive industry such as:
Valeo
ContiTech
ZF
Hutchisnon
Tristone
Akwel
Minebea
Cikautxo
Witte
Bitron
We are focused in automotive market where the 95% of sales are centred in Automotive. The 5% missed, is focused in Medical market.
Regarding the sales geography, we divide in 53% North America (Mexico & USA), 45% Europe and 2% in China.
